From Primers To Packaging

What Goes Into Laminating Foiled Profiles

To the untrained eye, a foiled profile might look simple. But behind every length of perfectly finished product lies a carefully controlled process designed to ensure durability, consistency and performance.

At Foilit, we take pride in the details that set us apart:

1. Rolling stock

Before anything can happen, the foiling has to be set up for the specific profile being foiled. That means setting up a complex series of rollers and bushings at precise intervals and angles, which ensure that the foil is laminated onto the substrate in a smooth, continuous flow, without snags, bubble or creases.

2. The right preparation Next, every job requires precise primer application, heat control and glue dosage. These elements ensure the foil bonds properly to the substrate, whether it’s uPVC, aluminium, steel or composite.

3. Precision edging

As the profiles run through the line, precision slitters and edge rollers trim the foil and fold the edges, to ensure a strong consistent bond at the most vulnerable point.

4. Quality checks at every stage Throughout production, profiles undergo rigorous checks, including cross-hatch and weathering tests. Each length is ID printed for full traceability, so every order is accountable from start to finish.

5. Curing for strength and stability Finished profiles are cured in temperature-controlled conditions for a minimum of 48 hours, or double the manufacturer's recommendation. This extra time delivers a stronger, more stable product with fewer callbacks for manufacturers, fabricators and installers.

6. Transparency for customers Regular progress updates keep customers fully informed, so they always know when their order is planned, in production or curing.

The result? A finish that not only looks great but stands the test of time.

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